Development of very low carbon footprint hydrogen distribution, utilising: 90% lower cost alkaline electrolyser with low cost end-user fuel cell solutions manufacturing

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Title
Development of very low carbon footprint hydrogen distribution, utilising: 90% lower cost alkaline electrolyser with low cost end-user fuel cell solutions manufacturing

CoPED ID
3946f137-fcba-429c-bd78-7fadca71196f

Status
Closed


Value
£886,744

Start Date
July 31, 2011

End Date
Nov. 30, 2014

Description

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This project aims to deliver a step change in the uptake of low carbon, hydrogen fuel cell-based solutions for consumer & commercial markets. Achieved through:
• Technology breakthrough delivering 90% lower cost electrolyser.
• Low carbon footprint hydrogen distribution in new light-weight, 300barg composite cylinder.
• Mass customisation manufacturing system for fuel cell-based low carbon products.
Project deliverables:
• New 5kW electrolyser stack costing £75/kW to manufacture. Using electricity at 4 pence/kWh, provides up to 2.3kg H2/day at £3.6/kg H2. Improvement to existing prototype - scaling up electrodes to improve cell efficiency. Novel design eliminates up to 70% parts-count from conventional designs. Patented electrodes improve lifespan for intermittent operation.
• Installation of electrolyser at facility feeding dedicated 300 barg cylinder filling plant, enabling commercial distribution of 300barg low carbon footprint hydrogen cylinders.
• Creation of innovative manufacturing and supply system for one-off and batch production of (initially) three customisable fuel cell product families at W, 100W and kW scale. Ready-to-use solutions for a range of under-exploited niche markets in transport, portable and stationary applications.

Ballard Motive Solutions Ltd. LEAD_ORG
Boc Limited PARTICIPANT_ORG
Re Hydrogen Limited PARTICIPANT_ORG
Ballard Motive Solutions Ltd. PARTICIPANT_ORG

Amitava Roy PM_PER

Subjects by relevance
  1. Hydrogen
  2. Fuels
  3. Carbon footprint
  4. Production
  5. Fuel cells
  6. Products
  7. Emissions
  8. Development (active)
  9. Carbon
  10. Product development
  11. Decrease (active)
  12. Sustainable development

Extracted key phrases
  1. 300barg low carbon footprint hydrogen cylinder
  2. Low carbon footprint hydrogen distribution
  3. Low cost alkaline electrolyser
  4. Low carbon product
  5. Low cost electrolyser
  6. Low cost end
  7. Hydrogen fuel cell
  8. User fuel cell solution
  9. Customisable fuel cell product family
  10. Commercial distribution
  11. Development
  12. 300barg composite cylinder
  13. Cell efficiency
  14. Mass customisation manufacturing system
  15. Use solution

Related Pages

UKRI project entry

UK Project Locations