Improving Premium Steel Manufacturing through Automation

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Title
Improving Premium Steel Manufacturing through Automation

CoPED ID
b81f2688-3b57-40f4-b682-b53ebfd709a3

Status
Closed


Value
£1,746,415

Start Date
Jan. 1, 2014

End Date
Dec. 31, 2015

Description

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Tata Steel Speciality is the only UK manufacturer of high value speciality engineering steels for applications such as critical aerospace and the automotive market. Production is very energy intensive and via batch process, of which the analysis step contributes a significant amount to the batch time Each batch is usually different and for premium grades the control and reduction of impurities is critical. Automation and closed loop control of the process would offer significant productivity, energy reduction and sustainability benefits. While laser instruments, such as those designed and built by TDL Sensors Ltd, already enable accurate and fast measurements in the process industries, the challenge in the steel industry is the hostile environment, it is hot, dusty and under vacuum. Existing analysis instruments often use a sampling systems to reduce the temperature, dust load and any contaminants thus adding a time delay to measurement. This project seeks to develop, install and validate in situ laser based instrumentation to monitor in close proximity to the molten steel batch reactor and use this to close the control loop to significantly reduce the batch times. A second element is a feasibility study on the practicality of using a laser to accurately measure the molten steel temperature.

TATA STEEL UK LIMITED LEAD_ORG
TDL SENSORS LIMITED PARTICIPANT_ORG
TATA STEEL UK LIMITED PARTICIPANT_ORG

Subjects by relevance
  1. Steel
  2. Lasers
  3. Steel industry
  4. Measurement
  5. Automation
  6. Laser technology
  7. Temperature

Extracted key phrases
  1. Tata Steel Speciality
  2. Premium Steel Manufacturing
  3. High value speciality engineering steel
  4. Molten steel batch reactor
  5. Batch process
  6. Batch time
  7. UK manufacturer
  8. Automation
  9. Molten steel temperature
  10. Steel industry
  11. Closed loop control
  12. Process industry
  13. Control loop
  14. Laser instrument
  15. Energy reduction

Related Pages

UKRI project entry

UK Project Locations