Integrating with Renewable Energy sources: Low Pressure Steam Turbine Last Stage Blade Durability

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Title
Integrating with Renewable Energy sources: Low Pressure Steam Turbine Last Stage Blade Durability

CoPED ID
dc5fd412-4438-4a65-90cd-9362e0eafe7a

Status
Active

Funders

Value
No funds listed.

Start Date
Sept. 25, 2019

End Date
March 30, 2023

Description

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The increased deployment of renewable energy sources requires integration with conventional power plant to back-fill the inevitable dips in supply. This has meant that the cyclic loading on turbine blade components in conventional power plant has sharply increased (due to two-shifting and load following, producing many additional stop-start cycles). Condition-based monitoring/asset management and the use of appropriate (and validated) prediction tools in large scale turbine blades is required. A particular challenge for large steam turbine units is ensuring the integrity of the low pressure turbine last stage blades. Increased incidences of fatigue cracking in the root region of the turbine blades is seen due to these additional cyclic loads. The aim is to improve the fatigue endurance of the martensitic stainless steel materials used in the turbine blade root in a fully predictable/tailored fashion. This will require consideration of the effects of practical heat treatment (tempering) procedures applied during manufacture and assessing approaches for improving the fatigue endurance in specific locations in the blade root using predictable and effective surface treatments that do not materially affect the shape of the component. This requires developing a full understanding of how microstructural optimisation in these systems can improve fatigue resistance - and also the prediction of fatigue mitigation approaches such as shot peening in the complex loading gradients produced by the service notch features. The development of validated fatigue lifing predictions that can be applied easily to in-service surface conditions and appropriate notch geometry measurements in critical stress locations is a key deliverable.

Philippa Reed SUPER_PER
Ara Khodavirdi STUDENT_PER

Subjects by relevance
  1. Fatigue (material technology)
  2. Materials testing
  3. Turbines
  4. Renewable energy sources
  5. Endurance
  6. Optimisation
  7. Steam turbins
  8. Wear
  9. Load

Extracted key phrases
  1. Low Pressure Steam Turbine
  2. Renewable Energy source
  3. Stage Blade Durability
  4. Large scale turbine blade
  5. Turbine blade root
  6. Turbine blade component
  7. Conventional power plant
  8. Large steam turbine unit
  9. Low pressure turbine
  10. Fatigue lifing prediction
  11. Fatigue mitigation approach
  12. Stage blade
  13. Fatigue endurance
  14. Fatigue resistance
  15. Additional cyclic load

Related Pages

UKRI project entry

UK Project Locations