Laser Treatment Tailoring of Microstructure on Dissimilar Metal joints for improved EV performance (EV-DiMMeTTaL)

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Title
Laser Treatment Tailoring of Microstructure on Dissimilar Metal joints for improved EV performance (EV-DiMMeTTaL)

CoPED ID
efb3b74b-43e6-4bde-a7e3-53bebb1d0edc

Status
Active

Funder

Value
£344,564

Start Date
Sept. 30, 2022

End Date
Sept. 29, 2024

Description

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Battery contact tabs form critical part in the assembly of batteries in Electric Vehicles (EV) and distributed electrical storage. The joints have strict requirements for reliability and electrical conductivity performance. This project explores multi-disciplinary work using lasers to enhance the performance and integrity of EV battery weld tabs. We aim to develop a hybrid three-step process combining surface preparation, joining and post-processing to accomplish cleaning, welding and post-peening for battery production. A novel pulsed green laser will be deployed for the cleaning and peening processes, while diode emitted high power blue laser will be used for the energy intensive welding process. The process will be automated, characterized, ranked and validated against existing welding and processing standards applied by the battery manufacturing industry. The developed process is expected to improve the performance of welded battery contacts, demonstrating higher conductivity, lower losses and improved reliability all supporting net zero waste initiative.

PowerlaSE Limited LEAD_ORG
Faraday Battery Limited PARTICIPANT_ORG
PowerlaSE Limited PARTICIPANT_ORG
Manufacturing Technology Centre PARTICIPANT_ORG

Subjects by relevance
  1. Welding
  2. Batteries
  3. Accumulators
  4. Lasers
  5. Lithium-ion batteries
  6. Joints (technology)
  7. Laser technology

Extracted key phrases
  1. EV battery weld tab
  2. Improved EV performance
  3. Laser Treatment Tailoring
  4. Dissimilar Metal joint
  5. Battery contact tab
  6. Electrical conductivity performance
  7. Battery manufacturing industry
  8. Energy intensive welding process
  9. Battery production
  10. Improved reliability
  11. High power blue laser
  12. Peening process
  13. Developed process
  14. Step process
  15. Microstructure

Related Pages

UKRI project entry

UK Project Locations