Advanced Photogrammetry for Flexible, Intelligent Robot Manufacturing (AFFIRM)

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Title
Advanced Photogrammetry for Flexible, Intelligent Robot Manufacturing (AFFIRM)

CoPED ID
9c8147b6-55c9-41db-abc6-95730991d104

Status
Active

Funder

Value
£1,007,835

Start Date
June 30, 2022

End Date
Aug. 30, 2024

Description

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**Vision**: UK businesses INSPHERE and Createc have technologies that together could revolutionise advanced welding and inspection for safety-critical component manufacture. AFFIRM takes INSPHERE's new and highly innovative IONA system for real-time monitoring and control of robots and advances it alongside Createc's in-situ radiography weld-inspection technology. This will develop technology for advanced automated safety-critical component manufacture in key UK industrial sectors (e.g., nuclear, offshore energy). These two SMEs will be supported by the University of Sheffield's Nuclear Advanced Manufacturing Research Centre (UoS, Nuclear AMRC) to demonstrate safe, accurate robot processes enabled by the accurate monitoring that IONA can offer, covering both welding operations and in-process weld inspection using a multi robot-based radiography approach.

**Opportunity**: UK industrial robotics markets could reach £0.5bn by 2030, and Global nuclear reactor markets ~$55.71billion by 2027\. Nuclear has gained renewed traction towards reaching net-zero energy targets (COP26). Recent UK policy should unlock large-scale nuclear (2021 Nuclear Energy Bill), Small Modular Reactors (SMR, Rolls-Royce) and High Gas Temperature Advanced Modular Reactors (HGTR/AMR, both 2030's), and fusion demonstration (2040, UKAEA). Hand in hand with this is nuclear waste management. Waste container procurement cost estimated at £4bn over the next 100years and an estimated 744,000m3 of waste to safely contain up to 2140, automation of container production will reduce production cost and enable UK supply chains to meet this demand.

**Customers**: Our primary target market is the nuclear industry supply chain, followed by offshore energy. We will use production of safety-critical nuclear waste containers as our initial use case within the integrated advanced manufacturing cell.

**Wider picture**: AFFIRM aligns with UK Innovation priorities in Advanced Materials and Manufacturing, and Robotics and Smart Machines. Unlocking barriers to adoption of robotics in safety-critical UK industries will reduce the cost of nuclear decommissioning, the roll out and export opportunities for Small and Advanced Modular Reactors and meet UK Government offshore energy targets. AFFIRM ultimately supports nuclear and offshore energy's role in the UK and Global mission to achieve net zero.

**Outputs**: Smart Grant funding will progress the technology readiness levels (TRL) of INSPHERE's IONA and Createc's weld inspection technologies from TRLs3-6 for safety-critical advanced manufacturing. These will be demonstrated in an advanced manufacturing cell at the Nuclear AMRC. The next stage towards commercialisation will be a pilot scheme installing demonstrator cells in customer facilities working with our Advisory Group, and the wider Nuclear AMRC membership group.

Insphere Ltd LEAD_ORG
Createc Ltd PARTICIPANT_ORG
Insphere Ltd PARTICIPANT_ORG
University of Sheffield PARTICIPANT_ORG

Craig Davey PM_PER

Subjects by relevance
  1. Nuclear energy
  2. Automation
  3. Nuclear power plants
  4. Robots
  5. Nuclear waste
  6. Industrial automation
  7. Technology
  8. Supply chains
  9. Innovations
  10. Production
  11. Robotics
  12. Nuclear weapons
  13. Energy policy
  14. Technological development
  15. Industry
  16. Nuclear reactors
  17. Safety and security

Extracted key phrases
  1. Nuclear Advanced Manufacturing Research Centre
  2. High Gas Temperature Advanced Modular Reactors
  3. Advanced Photogrammetry
  4. UK Government offshore energy target
  5. Advanced Materials
  6. Critical nuclear waste container
  7. UK industrial robotic market
  8. Critical UK industry
  9. UK business INSPHERE
  10. Intelligent Robot Manufacturing
  11. Key UK industrial sector
  12. Weld inspection technology
  13. UK supply chain
  14. Critical advanced manufacturing
  15. UK Innovation priority

Related Pages

UKRI project entry

UK Project Locations