OPTIMISER: An analogue and smart aftermarket in-tank fuel solution to supply the cleanest fuel possible to diesel engines with onboard monitoring capabilities

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Title
OPTIMISER: An analogue and smart aftermarket in-tank fuel solution to supply the cleanest fuel possible to diesel engines with onboard monitoring capabilities

CoPED ID
52574161-db51-4fc3-859b-1d6178d9ab8c

Status
Active

Funder

Value
£348,580

Start Date
June 30, 2022

End Date
June 29, 2023

Description

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Fuel becomes contaminated from water, bacteria and/or particulates settling to the bottom of fuel tanks. Fuel contamination leads to engine damage, machine downtime and reduced productivity; particularly in construction and road haulage.

FuelActive has achieved demonstrable success in the fuel solutions market through developing innovative retrofitted fuel-delivery and monitoring systems that help prevent breakdowns with two products currently:

* **FuelActive**: Floating fuel-extraction pipe delivering the cleanest fuel, mitigating injector damage and engine failure
* **iFuelActive**: Smart fuel-extraction unit utilising in-tank sensors/telemetry to remotely monitor fuel-quality

This project will develop an aftermarket solution, "Optimiser", directly installed within equipment/vehicles during maintenance cycles or at pre-delivery inspections. This will be supported by trial/testing partners and onboard ECU information will be analysed monthly.

Currently, fuel pick-ups fulfil a single function; to extract fuel and are static devices, resulting in exposure to contamination at the bottom of the tank. Optimiser will combine a dynamic fuel pick-up with a fuel-sender to extract the cleanest fuel, with the option of on-board fuel-quality monitoring; preventing contaminants entering the system. Real-time fuel temperature, quality, pressure and flow-analysis information will enable remote analytics, predictive maintenance and improve fuel-stock management (on-site and multiple vehicles). ECU integration provides benchmarks for fuel consumption, diagnostic alerts, engine performance, vehicle utilisation, route-planning, improved driver behaviour (over-revving, heavy-acceleration, harsh-braking, aggressive cornering, idling) and fuel/vehicle theft.

FuelActive has been proven to supply cleaner fuel, exhibiting zero failures post-installation, servicing the aftermarket demand and, potentially with OEM-integrated solutions. FuelActive is ideally positioned through existing relationships with large transport, construction and agriculture vehicle operators and manufacturers.

Governments will de-emphasise diesel usage to reduce emissions, but diesel is widely used \[EnergyRep.2021\] and demand will hold at ~current levels globally until 2045, due to industrialisation \[Statista,2021\]. Operators are seeking to reduce maintenance/downtime and emissions, increase fuel efficiency, and generate cost-savings in multiple sectors.

Large inefficient diesel engines combined with high annual mileage accounts for 39% of the transport sector's CO2/NOx emissions (~5% of fossil-fuels) globally \[IDTechEx,2020\]. Optimiser provides an immediate response for COP26, with ~5% CO2/NOx reduction; effectively removing 1/20 existing vehicles if adopted at-scale.

Optimiser supports the UK's ambition of Net-Zero CO2 emissions by 2050, improving fuel efficiency, providing a "transition technology" for a lower-carbon economy and tackling roadside concentrations and nutrient imbalances in coastal waters/river-basins \[EPA,2018\]. Optimiser supports new diesel regulatory standards that are becoming increasingly stringent for cleaner fuel (Stage5/Euro6/Euro7). UK-registered HGVs consume ~6.2mt/year of fuel \[ONS,2020\];~10.5mtCO2e/year \[~400gCO2e/km; UKGov,2021\].

Fuel Active Limited LEAD_ORG
Fuel Active Limited PARTICIPANT_ORG

Curtis Johns PM_PER

Subjects by relevance
  1. Fuels
  2. Emissions
  3. Diesel engines
  4. Motor fuels
  5. Optimisation
  6. Bacteria

Extracted key phrases
  1. Tank fuel solution
  2. Fuel tank
  3. Clean fuel possible
  4. Fuel solution market
  5. Smart fuel
  6. Dynamic fuel pick
  7. Innovative retrofitted fuel
  8. Fuel contamination
  9. Time fuel temperature
  10. Fuel efficiency
  11. Board fuel
  12. Fuel consumption
  13. Fuel \[ONS,2020\];~10.5mtCO2e
  14. OPTIMISER
  15. Smart aftermarket

Related Pages

UKRI project entry

No UK locations linked to this project.