The valorization of contaminated waste glass to produce locally sourced, low-carbon cement at the Cemex Rugby cement plant

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Title
The valorization of contaminated waste glass to produce locally sourced, low-carbon cement at the Cemex Rugby cement plant

CoPED ID
802ca6dd-a1d8-42f2-97c3-00fadc913dfa

Status
Active

Funder

Value
£2,572,820

Start Date
Sept. 30, 2022

End Date
Sept. 29, 2024

Description

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The rapid decommissioning of coal power plants in the UK has inadvertently created a supply chain crisis in the construction industry, as most cement and concrete producers use coal fly ash as a staple supplementary cementitious material (SCM) in cements. The lack of local SCMs from the coal power and steel industries has led to increased imports from mainland Europe and elsewhere, further exacerbating the carbon emissions associated with the UK construction industry. Carbon Upcycling Technologies UK (CUT) is a subsidiary of Carbon Upcycling Technologies, an award-winning Canadian startup (e.g., Carbon X-Prize winner and Solar Impulse Efficient Solution Label owner) scaling a carbon utilization technology that can activate a range of abundantly available waste materials such as landfilled ash, glass, clays, and volcanic rocks to permanently store CO2 and produce reactive low carbon cements.

For this project, CUT will bring together a consortium of partners from two critical foundation industries: the glass industry--represented by Glass Technology Services and MKD32--and the cement industry, represented by CEMEX. This consortium will create a first-of-a-kind circular economy solution that converts local low-grade, contaminated glass cullets into high-performance SCMs.

CUT and its project partners will work together to produce a first-of-its-kind CO2-enhanced glass pozzolan that will lower the carbon footprint of cement and concrete while simultaneously upcycling contaminated post-consumer glass into cementitious materials, diverting it from its current use as an inert filler in precast blocks. This CO2-enhanced glass pozzolan will be blended into cement at the CEMEX Rugby plant and used in ready-mix and precast concrete for sidewalks, curbs, gutters, driveways, foundations to lower the carbon footprint of UK built infrastructure. The glass-derived pozzolan will reduce the amount of cement in a concrete mix by over 25% through superior strength activity performance, and improve concrete durability by up to 45%; improving infrastructure resilience against environmental impacts of climate change. This project will directly facilitate the UK's aspiration to move towards a more circular economy \[1\] and will help support the UK's commitment to achieving an 80% reduction in its carbon emissions by 2050\. With the infrastructure sector having control over almost one-sixth of total emissions, it will play a key role in contributing to the national reduction.\[2\] Currently, low carbon cement and concrete are projected to be responsible for a 12% reduction towards reaching net-zero \[3\].

\[1\]Policy paper: Circular Economy Package policy statement, 30 July 2020

\[2\]HM Treasury: Infrastructure Carbon Review, November 2013

\[3\]thisisukconcrete.co.uk/TIC/media/root/Resources/MPA-UKC-Net-Zero-Roadmap\_Summary2pp\_October-2020.pdf

Ryan Bourns PM_PER

Subjects by relevance
  1. Emissions
  2. Climate changes
  3. Cement industry
  4. Concrete
  5. Cement
  6. Carbon
  7. Carbon dioxide
  8. Building materials
  9. Decrease (active)
  10. Greenhouse gases
  11. Carbon footprint
  12. Precast concrete
  13. Recycling
  14. Revamping
  15. Environmental effects
  16. Infrastructures
  17. Concrete industry
  18. Environmental changes
  19. Supply chains
  20. Construction industry

Extracted key phrases
  1. Reactive low carbon cement
  2. Cemex Rugby cement plant
  3. Contaminated waste glass
  4. Cement industry
  5. Glass industry
  6. UK construction industry
  7. Carbon Upcycling Technologies UK
  8. Glass pozzolan
  9. Carbon emission
  10. Coal power plant
  11. Consumer glass
  12. Glass cullet
  13. Carbon footprint
  14. Carbon utilization technology
  15. Available waste material

Related Pages

UKRI project entry

UK Project Locations