Development of Nanocoatings for Primary Heat Exchanger within Condensing Boiler to Allow Replacement of Aluminium Silicon Alloy with Aluminium to Reduce Carbon Emissions, Cost, and Fuel Usage

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Title
Development of Nanocoatings for Primary Heat Exchanger within Condensing Boiler to Allow Replacement of Aluminium Silicon Alloy with Aluminium to Reduce Carbon Emissions, Cost, and Fuel Usage

CoPED ID
29cf9f81-51d5-4d03-a15d-ddaedd602ff8

Status
Closed


Value
£49,950

Start Date
March 1, 2013

End Date
June 29, 2013

Description

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This study is to develop a nanocoating that will prevent corrosion and increase thermal conductivity in the primary heat exchanger of a condensing boiler.
Boiler manufacturers assert that aluminium heat exchangers are the preferred material to be used because of its low manufacturing costs and high thermal conductivity properties. Unfortunately, the corrosion which results from burning domestic gas on untreated aluminium heat exchangers means other alternative heat exchangers are used by boiler manufacturers.
As a result, many boilers ‘pre-heat’ the heat exchange surfaces (which wastes fuel) to avoid an unacceptable lag when the hot tap is turned on. The use of an aluminium exchanger with nanocoatings would reduce carbon emissions, and reduce production costs for manufacturers, and long term cost to end consumers.

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Subjects by relevance
  1. Heat exchangers
  2. Heat conduction
  3. Aluminium
  4. Emissions
  5. Boilers
  6. Corrosion prevention
  7. Costs
  8. Corrosion
  9. Development (active)

Extracted key phrases
  1. Untreated aluminium heat exchanger
  2. Primary Heat Exchanger
  3. Alternative heat exchanger
  4. Aluminium Silicon Alloy
  5. Condensing Boiler
  6. Aluminium exchanger
  7. Low manufacturing cost
  8. Boiler manufacturer
  9. Heat exchange surface
  10. Long term cost
  11. Development
  12. High thermal conductivity property
  13. Production cost
  14. Nanocoatings
  15. Replacement

Related Pages

UKRI project entry

UK Project Locations