Title
Thermal management in commercial bread baking

CoPED ID
c4abe489-02b9-45fb-b88a-69440f3273f6

Status
Closed

Funders

Value
£933,192

Start Date
Sept. 30, 2009

End Date
June 29, 2013

Description

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As energy costs increase, and legislation to reduce carbon emissions are implemented, then existing processes that use significant amounts of heat become expensive; in the case of food production this results in higher prices to the consumer. This work will examine the heat use within three key stages of the baking process (i) proving (where dough is conditioned) (ii) baking in continuous ovens where dough enters on a conveyor and exits as baked product (iii) cooling where the bread is reduced in temperature over a period of 2 hours. This information will be used to guide a study where the potential for (a) reduction and (b) re-use of heat will be assessed. This will be through a two-pronged approach. Firstly a study will be made to retro-fit existing installations for heat recovery and reduction, for example using a 'heat exchanger' to capture waste heat in one part of the process and use it in another. The second approach will be to make a detailed study of the exact conditions within the oven using experimental measurement and computational predictions. The aim here is to establish the baseline conditions for baking, and then determine enhanced equipment setup and designs. The results of this work in the short-to-medium term will be optimised process lines, in the longer term it will guide future design work of ovens and offer better competitiveness to UK industries.

Nikil Kapur PI_PER
Harvey Thompson COI_PER
Vassili Toropov COI_PER
Malcolm Lawes COI_PER

Subjects by relevance
  1. Baking
  2. Food production
  3. Emissions
  4. Optimisation

Extracted key phrases
  1. Commercial bread baking
  2. Thermal management
  3. Heat use
  4. Baking process
  5. Energy cost
  6. Waste heat
  7. Heat recovery
  8. Heat exchanger
  9. Future design work
  10. Process line
  11. Continuous oven
  12. Baseline condition
  13. Carbon emission
  14. Exact condition
  15. Detailed study

Related Pages

UKRI project entry

UK Project Locations