SCOTWOHR - INDUSTRIAL WASTE HEAT RECOVERY USING SUPERCRITICAL CARBON DIOXIDE CYCLES

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Title
SCOTWOHR - INDUSTRIAL WASTE HEAT RECOVERY USING SUPERCRITICAL CARBON DIOXIDE CYCLES

CoPED ID
5fa34ac0-c2dd-47f4-a9f5-e9770eda2e00

Status
Active

Funders

Value
£1,415,850

Start Date
Jan. 1, 2021

End Date
Dec. 31, 2023

Description

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Increased pressure on reducing the carbon footprint from energy intensive industry such as glas, iron and steel, cement and oil and gas, with substantial waste heat streams is leading to the need to develop efficient and cost-effective waste heat recovery technologies. With waste heat stream at temperatures typically below 500 deg C, and low flow rates that mean commercially available steam power generation systems are unsuitable, attention is focused on other waste heat recovery technologies. Thus, significant research efforts have focused on the next generation of thermal-power systems, operating with novel working fluids such as organic fluids and supercritical carbon dioxide (sCO2). The ORC, which uses an organic working fluid, has been proven for conversion of heat between approximately 100 and 350 deg C into electricity, and commercial systems are available. However, ORC systems remain associated with high investment costs, whilst organic fluids are often flammable, unstable at high operating temperatures, and associated with a detrimental environmental impact. Alternatively, CO2 is an extremely promising candidate with benefits including low cost, is non-flammable and has a lower environmental impact than organic fluids. It facilitates compact components owing to high fluid densities, and high cycle efficiencies can be obtained at moderate heat-source temperatures. Despite its significant potential, sCO2 systems for waste heat recovery applications have not been commercialised yet, due to significant technical challenges that need to be overcome. This includes the development of suitable heat exchangers and turbomachinery, as well as the identification of optimal systems that adequately address the trade-off between performance and complexity

The focus of this proposal is to conduct original research to improve the fundamental understanding of the performance sCO2 cycles and the design aspects of the key components, namely compressors, expanders and heat exchangers. Computational and experimental methods will be used to investigate the performance and design characteristics across a wide range of operating conditions. These studies must account for the complexities of using sCO2 that exhibit complex fluid behaviour not observed in conventional fluids such as air and steam, in addition to considering the high-speed flows, and two-phase conditions close to the critical point at the compressor inlet, and the corrosive nature of sCO2 with low level of humidity to the heat exchanger materials. Ultimately, the results from these studies will improve the existing scientific understanding, and will facilitate the development of new performance prediction methods for the cycle and components. Understanding these aspects will not only lead to improved performance prediction, but could also lead to improved component design in the future. Within this project the new prediction methods will be used to investigate and compare the performance of different cycle architectures and component designs. The results from these comparisons will enable the identification of the optimal systems that can operate across a wide range of heat input and load conditions, and therefore best facilitate improvements to sCO2 systems.

The primary outcomes of this research will be improved fundamental understanding of the performance of sCO2 cycles and component designs and validated performance models for compressors and expanders. Furthermore, recommendations will be made on the most appropriate system configurations that offer improvements to operational aspects, thus enabling the future commercialisation of small-scale sCO2 technology for waste heat recovery. Therefore this project has the potential to stimulate investment and create new jobs within the low carbon energy market, whilst positively contributing to the UK's existing research portfolio in waste heat recovery from energy intensive industry.

Brunel University LEAD_ORG
Kelvion COLLAB_ORG
HiETA Technologies Limited COLLAB_ORG
Reaction Engines COLLAB_ORG

Savvas Tassou PI_PER
Harjit Singh COI_PER
Lei Chai RESEARCH_PER
Giuseppe Bianchi RESEARCH_PER

Subjects by relevance
  1. Heat energy
  2. Heat recovery
  3. Lost heat
  4. Energy efficiency
  5. Carbon dioxide
  6. Temperature
  7. Carbon steel
  8. Iron industry
  9. Environmental effects
  10. Cement industry
  11. Carbon
  12. Heat exchangers
  13. Steel industry
  14. Wastes
  15. Climate changes
  16. Industrial waste
  17. Emissions
  18. Carbon footprint

Extracted key phrases
  1. Industrial WASTE heat RECOVERY
  2. Effective waste heat recovery technology
  3. SUPERCRITICAL CARBON DIOXIDE cycle
  4. Waste heat recovery application
  5. Substantial waste heat stream
  6. Suitable heat exchanger
  7. Heat exchanger material
  8. Moderate heat
  9. Heat input
  10. Sco2 cycle
  11. High cycle efficiency
  12. Available steam power generation system
  13. Scotwohr
  14. New performance prediction method
  15. Low carbon energy market

Related Pages

UKRI project entry

UK Project Locations