Rapemeal valorisation: improving the economics of biodiesel manufacture

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Title
Rapemeal valorisation: improving the economics of biodiesel manufacture

CoPED ID
87c43dbf-65e9-4282-9172-89c5f332b3ad

Status
Closed


Value
£306,510

Start Date
Jan. 1, 2007

End Date
June 30, 2009

Description

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Rapemeal protein has many potential functions in rubber compounding including a potential strengthening and stiffening (reinforcing) effect and an influence on the curing behaviour. The general approach in Loughborough's part of the project is to start with a broad scope of potential compounds in screening experiments, then narrow the range of compounds in an optimisation process and finally focus on a couple of compounds for pilot plant evaluation. Throughout the project, close collaboration between Loughborough University and Avon rubber is required to ensure applicability of lab scale experiments to the practical and commercial needs of industry and hence, maximise the potential for commercial exploitation of meal protein in rubber compounds. Screening experiments will be carried out with rapemeal protein added to unfilled and filled compounds. Two simple or model compounds will be used, one based on a non-polar rubber such as EPDM and the other based on a polar rubber such as NBR. This will allow evaluation of reinforcing effects of the protein on the rubber, and potential interactions with particulate fillers. For the screening experiments just limited physical tests (e.g. cure, tensile) will be carried out to determine a range of potential target applications for compounds. Results will also indicate what adjustments must be made to the compound formulation and processing conditions to improve properties. Further sets of experiments involving mixing, testing and analysis will be carried out to optimise compounds for the identified target applications. Optimisation may include changes to the formulation such as partial replacement of filler or rubber with protein, adjustment of the cure system and use of other additives, such as plasticisers. When formulations and mixing conditions have been optimised a fuller set of tests will be carried out, depending on the target applications identified and according to existing protocols and standards established by Avon. Following the optimising experiments larger scale mixing trials and associated testing will be planned to be carried out at Avon Rubber and the feasibility of scale-up to pilot plant level will be investigated.

Jane Clarke PI_PER

Subjects by relevance
  1. Proteins
  2. Rubber
  3. Optimisation

Extracted key phrases
  1. Rapemeal protein
  2. Potential compound
  3. Rapemeal valorisation
  4. Rubber compound
  5. Potential target application
  6. Experiment large scale mixing trial
  7. Compound formulation
  8. Potential function
  9. Avon rubber
  10. Model compound
  11. Potential strengthening
  12. Lab scale experiment
  13. Polar rubber
  14. Potential interaction
  15. Biodiesel manufacture

Related Pages

UKRI project entry

UK Project Locations