A Next-Generation "NextGen" electrofusion welding control unit

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Title
A Next-Generation "NextGen" electrofusion welding control unit

CoPED ID
bb34428b-a972-4ee9-9f4d-7f8becbe6fcf

Status
Closed


Value
£494,830

Start Date
July 31, 2014

End Date
Jan. 31, 2016

Description

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Caldervale Technology are a Dewsbury-based SME that manufacture tools for plastic-based water and gas distribution systems used in the utility, chemical and mining industries. Among these are electro-fusion control units; devices that power and control the joining of sections of pipe end-to-end.
The company have been a long term leader in this industry due to reliable and well-constructed products that can live up to the demands of industrial use.
Times change and to remain at the forefront of the industry the company must be innovative and forward thinking. We intend to achieve this through technological and practical advancements in our products:
• Enough memory to store a lifetime of weld data, which will be of great use when carrying out electro-fusion welding for extended periods in remote locations. This will improve QC by promoting accountability for each weld operation and also create an audit trail for asset managers.
• Remote control capability of the devices using smartphones, laptops and Bluetooth connectivity alongside real-time upload of measured data.
• Incorporation of a battery allowing generators to be switched off and reallocated during data acquisition through the cooling period.
• Modular construction; housing the transformer in a separate unit, easily detached in the event of overheating and thermally insulated from the more sensitive control unit electronics.
• New design that reduces input prices and simplifies manufacture by incorporating modularity and re-using common components.

CALDERVALE TECHNOLOGY LEAD_ORG
CALDERVALE TECHNOLOGY PARTICIPANT_ORG

Subjects by relevance
  1. Welding
  2. Technology
  3. Automation
  4. Manufacturing
  5. Modular construction

Extracted key phrases
  1. Electrofusion welding control unit
  2. Fusion control unit
  3. Sensitive control unit electronic
  4. Remote control capability
  5. Separate unit
  6. Great use
  7. Industrial use
  8. Caldervale Technology
  9. Mining industry
  10. Gas distribution system
  11. Weld datum
  12. Generation
  13. Long term leader
  14. Quot;NextGen&quot
  15. Pipe end

Related Pages

UKRI project entry

UK Project Locations