Integrating with Renewable Energy sources: Low Pressure Steam Turbine Last Stage Blade Durability

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Title
Integrating with Renewable Energy sources: Low Pressure Steam Turbine Last Stage Blade Durability

CoPED ID
7fca7b78-f191-4e7e-91dd-f129b3fd55e9

Status
Closed


Value
No funds listed.

Start Date
Sept. 30, 2019

End Date
March 31, 2023

Description

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The increased deployment of renewable energy sources requires integration with conventional power plant to back-fill the inevitable dips in supply. This has meant that the cyclic loading on turbine blade components in conventional power plant has sharply increased (due to two-shifting and load following, producing many additional stop-start cycles). Condition-based monitoring/asset management and the use of appropriate (and validated) prediction tools in large scale turbine blades is required. A particular challenge for large steam turbine units is ensuring the integrity of the low pressure turbine last stage blades. Increased incidences of fatigue cracking in the root region of the turbine blades is seen due to these additional cyclic loads. The aim is to improve the fatigue endurance of the martensitic stainless steel materials used in the turbine blade root in a fully predictable/tailored fashion. This will require consideration of the effects of practical heat treatment (tempering) procedures applied during manufacture and assessing approaches for improving the fatigue endurance in specific locations in the blade root using predictable and effective surface treatments that do not materially affect the shape of the component. This requires developing a full understanding of how microstructural optimisation in these systems can improve fatigue resistance - and also the prediction of fatigue mitigation approaches such as shot peening in the complex loading gradients produced by the service notch features. The development of validated fatigue lifing predictions that can be applied easily to in-service surface conditions and appropriate notch geometry measurements in critical stress locations is a key deliverable.

Philippa Reed SUPER_PER

Subjects by relevance
  1. Fatigue (material technology)
  2. Materials testing
  3. Endurance
  4. Forecasts
  5. Optimisation
  6. Renewable energy sources
  7. Fatigue tests
  8. Fatigue strength
  9. Steam turbins
  10. Power plants

Extracted key phrases
  1. Low pressure steam Turbine
  2. Low pressure turbine
  3. Renewable Energy source
  4. Large steam turbine unit
  5. Large scale turbine blade
  6. Turbine blade root
  7. Turbine blade component
  8. Stage Blade Durability
  9. Conventional power plant
  10. Stage blade
  11. Fatigue mitigation approach
  12. Fatigue endurance
  13. Fatigue resistance
  14. Additional cyclic load
  15. Service surface condition

Related Pages

UKRI project entry

UK Project Locations